Design and Production

ACCREDITATIONS

Rewarded by the continual improvements made to our internal quality processes, we totally upgraded our quality management systems and on the 6th...
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Design and Production

ASSEMBLY

Highly skilled technicians hand build every transmission with full build / rebuild records and certificates of conformity being stored on central database...
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Design and Production

BEVEL GRINDING

Ground spiral bevel gears, including hypoids, are manufactured using Klingelnberg KIMoS calculation software in a closed loop manufacture method. The...
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Design and Production

CASTINGS

Xtrac is able to offer a range of different specification magnesium and aluminium castings with standard or ultra thin wall thicknesses. These can be sand,...
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Design and Production

EDM

A selection of CNC wire and spark eroding machines are used for general machining operations and also for gear cutting operations to over come limitations with...
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Design and Production

GEAR GRINDING

Internal and external spur and helical form gear grinding by the Kapp method where dressable or CBN wheels are used to produce gears of master gear quality....
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Design and Production

GEARCUTTING & BROACHING

Xtrac has an extensive range of CNC machinery producing both involute and free form profiles and subject to peripheral considerations we are able to achieve...
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Design and Production

GRINDING

Advanced CNC grinding machines are used for both cylindrical and surface grinding where C-axis operations can be performed for either off-axis grinding or...
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Design and Production

HEAT TREATMENT & SHOT PEEN

Xtrac employ three CNC sealed quench furnaces which utilise complete monitored environment control during the carburising and quenching processes.Dependant on...
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Design and Production

MATERIALS

Long term forward planning for material usage is essential for the long lead high specification and bespoke steels used in our transmissions and to enable us...
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Design and Production

MILLING

Data from engineering is downloaded directly to the dedicated Milling CAD/CAM programming facility and processed using either Unigraphics or Edgecam CAD/CAM...
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Design and Production

PARTS FINISHING

To maximise all of the engineering and manufacturing expertise which goes into our components, every part is hand finished to ensure that they are fit for use...
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Design and Production

PATTERN MANUFACTURE

Investing design time into the master model enables Xtrac to produce resin patterns directly from machined data or to transfer the CAD data for rapid prototype...
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Design and Production

QUALITY CONTROL

Xtrac's quality system is constantly refined to meet the ever-increasing expectations of our customers, whilst remaining conscious of the needs of the...
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Design and Production

SURFACE FINISHING

Xtrac have developed two surface enhancing processes dependant on the final surface finish requirements and control of the parent geometry. XTREM is based on a...
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Design and Production

TURNING

Ultra modern equipment, primarily CNC includes up to 5-axis machining with both horizontal and vertical platforms. Master model data is transferred into...
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