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Gear Technology
R & D
Metallurgy

 
Xtrac's Advanced Engineering Group, encompassing Gear Technology, Research & Development and Metallurgy, operates as a consultancy providing advanced engineering solutions to keep us, and our customers, ahead of the competition.


Finite Element Analysis
of Differential Case
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Our knowledge and proven understanding of gear form design is continually challenged as our engineers, using powerful in house developed software, carry out in-depth analysis and validation of new designs and materials, to further optimise strength, weight and reliability.

The same unique process is now increasingly utilised in the design, analysis and validation of bespoke hybrid bearings.

Gears can be rated according to known or in-house standards where iterative modifications to the tooth profile have been proven in increasing the life reserves of the components.

 


Gear Geometry
Analysis | Enlarge |
 

The implementation of complex analysis software has complimented, not replaced, the traditional forms of research and development.

All aspects of the transmission and driveline are continually and rigorously examined on our dynamic test rigs as we seek to reduce friction, raise efficiency and improve reliability.

The commissioning of a loaded gear test rig has achieved a perfect validation tool to developments in gears, materials and lubrication to be assessed off the car in a clean environment.

 


Gearbox Testing
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As we seek to optimise every transmission component, so the material used becomes ever more critical to our success. We continue to develop our own range of steels and operate strictly controlled metallurgical processes to ensure that material physical properties meet precise performance criteria.

Ongoing testing of both new and existing materials, often in conjunction with our customers, allows us to offer the extra competitive edge in ultra competitive and hostile environments.

In-house Heat
Treatment | Enlarge |
   
 
Chemical Composition
Testing | Enlarge |
 
 
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