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Xtrac's Advanced Engineering Group,
encompassing Gear Technology, Research & Development and Metallurgy,
operates as a consultancy providing advanced engineering solutions to keep
us, and our customers, ahead of the competition.
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Finite Element Analysis
of Differential Case
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Our knowledge and proven
understanding of gear form design is continually challenged as our
engineers, using powerful in house developed software, carry out
in-depth analysis and validation of new designs and materials, to
further optimise strength, weight and reliability.
The same unique process is now increasingly utilised in the design,
analysis and validation of bespoke hybrid bearings.
Gears can be rated according to known or in-house standards where
iterative modifications to the tooth profile have been proven in
increasing the life reserves of the components.
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Gear Geometry
Analysis | Enlarge
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The implementation of complex
analysis software has complimented, not replaced, the traditional
forms of research and development.
All aspects of the transmission and driveline are continually and
rigorously examined on our dynamic test rigs as we seek to reduce
friction, raise efficiency and improve reliability.
The commissioning of a loaded gear test rig has achieved a perfect
validation tool to developments in gears, materials and lubrication
to be assessed off the car in a clean environment.
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Gearbox Testing
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As we seek to optimise every
transmission component, so the material used becomes ever more critical
to our success. We continue to develop our own range of steels and
operate strictly controlled metallurgical processes to ensure that
material physical properties meet precise performance criteria.
Ongoing testing of both new and existing materials, often in conjunction
with our customers, allows us to offer the extra competitive edge
in ultra competitive and hostile environments. |

In-house Heat
Treatment | Enlarge
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Chemical Composition
Testing | Enlarge
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